Good thinking. I discuss population density, cities near borders, and narrow borders in the last section.
As a native Philadelphian, I immediately see why you need a good resolution here - at 0.1 degrees resolution you very well could have assigned my birthplace to New Jersey. If I'm not mistaken New York and Philadelphia are the largest cities where you might have a problem. Chicago's on a state line but the Illinois-Indiana border is straight.
Another possible suggestion. Maybe choose random points that are within a set radius of points chosen along the borders? So perhaps choose first a random selection of points on the border, then choose random points within a circle (or perhaps just a square with a set delta in the lat/long) that are "nearby to the border" - then measure your error rates for those points at various boundary simplification tolerances? That'd remove the "middle of the state" random points where the border tolerance inevitable makes no difference.