> The head could lay copper wire/foil tape for conductors
Sounds awesome, but this is an extremely hard problem to solve. You can't simply lay down wire or foil into arbitrary shapes on 3D surfaces.
If you had a wire feeder with a actuated barrier just past the tip you can fairly easily bend wire into controlled shapes pretty well. If you printed channels for them to sit in, I think they could be placed.
Yea, agreed it's pretty hard, though with some tradeoffs it could be done pragmatically.
I would probably slightly overbuild the plastic and then use a heated tool to form the smoother surfaces the wire/foil would go in/on.
I've also seen laser sputtering of copper, etc. which could be the another approach, something similar is used for metalizing plastic already, though contamination would need to be controlled to maintain low resistivity.