BTW I'm pretty well versed in getting laser cut and bent sheet metal made, both in China and via US-based providers like SendCutSend - my PicoIDE project uses a metal bracket. In fact when so many other projects were using 3D printed brackets, I decided that was not good enough and dove in and did the work to get nice brackets made affordably. It really elevates the project to a higher level of professionalism.

That being said, $5-$10 sounds about right (if maybe a little on the high side) for something the size of PicoIDE, but unfortunately that is too much for the price point I want to hit. Affordability is a major target for PicoIDE. And also, WiFi is a feature of the front panel and for that reason, metal is a no-go. The WiFi antenna is at the front of the device to give it the best chance of decent reception, so it needs to be plastic.