alt Hacker NewsIn DevOps (and Lean, TPS) the more advanced form of this is the Poka-Yoke (https://en.wikipedia.org/wiki/Poka-yoke). Poka-yokes don't just add safety, they also guide the human away from making a mistake.
The canonical example is the automatic shift knob in a car. The shift knob is designed to 1) prevent you from accidentally shifting all the way back into reverse without pressing the shift button, and 2) prevents you from leaving park or neutral without depressing the brake pedal. This way you don't damage the drivetrain or accidentally cause the car to roll forward/backward.
Poka-yoke is a form of defensive design (https://en.wikipedia.org/wiki/Defensive_design). For a beautiful example of defensive design, see the average electric kettle. If water boils over the top it won't short the device, if it boils dry it'll stop operating, the handle and body are plastic to prevent burning yourself, the handle is ergonomic to make carrying 1.5L of sloshing boiling water not cause you to spill it, the cord is detached from the kettle so you don't yank the cord and spill the boiling water, the switches are located on the bottom away from hot steam, and the lids usually lock while in operation, again to prevent damage from spillage or steam. It's the simplest and safest possible way to boil water, and it's $20.
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My favorite example of poka-yoke is when the pieces and hardware in build-it-yourself furniture kits won't fit anywhere except the correct places: two screws only have the same width if they're interchangeable, wood bars refuse to go in unless facing the right direction, etc.
The example that comes to my mind is lockout tags. [0] It usually means temporarily jamming up a specific control marked as the lockout/ignition/energizing control while you're working on some big and gnarly machine. There's a bunch of regulation around the specifics of what that control has to prevent if not activated/lockedout, but usually it's a dirt-simple breaker switch or hydraulic valve, controlling whatever the main source of energy into the machine is. The ones with holes are for padlocks that everyone will lock padlocks onto so you have a count of who's still "down there".
If you ever URGENTLY needed to start a machine, and you knew it was safe to do so, the average shop gremlin could always break the tag and start it since they're normally made of craptacular plastic or thin sheet metal... but it's easily enough friction to make you rethink what you're doing. Never known anyone that's ever had to break a tag like that.
[0] https://en.wikipedia.org/wiki/Lockout%E2%80%93tagout